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Case Order Assembly

Case Order Assembly is a highly efficient and flexible case picking system

Case order assembly is an order fulfilment technique where pallets are stored, and then products are depalletised, buffered as cases, and retrieved on-demand to a pack station.

The overall process offers many significant benefits compared to traditional ways of picking cases, such as:

Productivity levels 4 or 5 times higher
Very high pick accuracy levels
Flexible to changing business requirements, such as numbers of SKUs handled
Efficient picking for stores with very different sizes, SKU ranges, and other local requirements

Learn more and download our free Order Assembly Solutions brochure

Storage and Depalletising Process

Stage 1 of the process is pallet storage and then depalletising of product. Depalletising can be an efficient manual process or fully automated using layer picking techniques.

High-Speed Case Buffer

In stage 2, cases are routed to and stored in a high speed buffer. This allows depalletised products to be buffered for a relatively short period, and then retrieved as required to a palletising station.

Learn about the Dematic Multishuttle

ErgoPall - High-Rate Manual Palletising

The next stage of the process involves retrieving cases from the buffer in a sequence. In this way, a pallet or roll cage can be loaded quickly, efficiently, and ergonomically by operators at specially designed work stations called ErgoPall.

AMCAP - Automated Mixed Case Palletising

AMCAP is another palletising system. The system includes a palletising software module to calculate the best pallet build, and then a robot-based module to load cases onto the pallet.

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Literature

LaserTrucks+

Dematic's LaserTrucks+ solutions seamlessly integrate wireless voice picking technology, with Automated Guided Vehicles.

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