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General Merchandise Retail

Serving stores quickly and efficiently

 General Merchandise Retail

General merchandise retail is characterised by a extensive range of SKU’s and a vast variation in movement rate. Products can range from small bags or units such as CDs or electrical items, through cases and cartons of various sizes, to products too large or heavy for one operator to handle. Movement rates can vary based on seasonality, promotions and sales that create tremendous challenges for the distribution chain. 

 

Many pressures complicate the distribution process. Products can change quickly over time or can be one time purchases. Stock may be allocated or replenished to stores to suit company strategies, but the overwhelming need is to serve the stores quickly and efficiently.

 

Dematic has developed many different solutions to meet these needs as described here.

 

Case Sortation

 Dematic Case Sortation

The GM supply chain in some regions is strongly based on cross docking through retailer DCs.

 

High rate sortation is an ideal solution to efficiently flow cross dock product, merged with products fed from full case and split case pick modules, to the correct despatch dock or despatch pallet.

 

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Crossdocking

 Crossdocking

For general merchandise products that are handled in a stockless manner, sortation is generally a good solution for a retailer DC.

 

Product may arrive irregularly from suppliers. Without any storage function, cases can be unloaded onto conveyors, inducted, sorted and then loaded directly onto outbound trailors.

 

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Pallet Storage Solutions

 Dematic Pallet Racking Solutions

Whether you want to take advantage of unused space or you are building a whole new warehouse, Dematic’s conventional rack solutions can be tailored quickly, easily and economically to your precise needs.

 

Dematic pallet racking solutions are versatile, allowing you to maximise your space while at the same time giving you the flexibility to operate your manual distribution centre with complete efficiency.

 

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Case Order Assembly

GM products which are despatched on pallets can be efficiently distributed using order assembly concepts.

 

Products are retrieved in sequence to palletising stations, ensuring that the palletising operators, or robots, are working efficiently. The system also allows pallets to be built based on family grouping rules, so assisting in-store efficiency as well.

 

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Split-Case Conveyor Picking

 Split-Case Conveyor Picking

The use of conveyors to transport or route despatch cartons around a pick face can increase operator efficiencies very simply in GM DCs.

 

These systems may also include other technologies such as automated carton assembly and closing, picking technology such as voice picking or pick-to-light, and shipping sortation or order consolidation buffers.

 

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Pick from Pallet

 Pick from Pallet

The largest items can become too large or heavy to pick easily from conventional rack systems.

 

In these situations, the use of pallet AS/RS and ergonomic goods-to-picker stations become an ideal solution.

 

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LaserTrucks+
 Pick Guided Vehicles l DEMATIC

Dematic's LaserTrucks+ solutions seamlessly integrate wireless voice picking technology, with Automated Guided Vehicles.

 

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 Dematic Contact

For further information please contact us.

 

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